{"id":886,"date":"2026-05-12T14:03:51","date_gmt":"2026-05-12T14:03:51","guid":{"rendered":"https:\/\/uzanofoods.com\/?page_id=886"},"modified":"2026-06-17T13:27:27","modified_gmt":"2026-06-17T13:27:27","slug":"manufacturing","status":"publish","type":"page","link":"https:\/\/uzanofoods.com\/index.php\/manufacturing\/","title":{"rendered":"Manufacturing"},"content":{"rendered":"\t\t
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Home \u2726 Manufacturing\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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\u2726 Bhubaneswar \u00b7FSSAI Certified Facility \u2726<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Tradition in<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Every Step<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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A transparent look into how Uzano Foods makes its papads \u2014 five steps, zero
shortcuts, the same process as it has always been.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Why Process Matters<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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A Machine Can Roll a Papad.\n
\nOnly Sun Can Cure It.<\/i><\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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The difference between a factory papad and a Uzano papad is not an ingredient \u2014 it's time. Three days of Odisha
sunlight does what no oven or dryer can replicate: it concentrates flavour, toughens the structure, and creates a
crispiness that survives months of storage without a single preservative.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Sourcing \u00b7 Odisha Farms<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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01<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Sourcing<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Premium Dal, Straight from Odisha Fields<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Every batch of Uzano papads begins at source. We work directly with farmers in Odisha and neighbouring Chhattisgarh and Jharkhand to procure urad dal, moong dal, and rice of the specific grade and protein content our recipe requires.<\/div>
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  • Grade-A urad dal \u2014 minimum 22% protein content<\/li>
  • Sourced without broker middlemen \u2014 direct farmer partnerships<\/li>
  • Each batch lab-tested for moisture, purity and contamination<\/li>
  • Local sourcing means shorter supply chain and fresher raw materials<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    02<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Preparation<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Soaking, Grinding & Spice Blending<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    The dal is soaked for a precise number of hours \u2014 varying by variety \u2014 then wet-ground to a smooth batter in traditional stone grinders. Our proprietary spice blend is then hand-measured and folded in at this stage. No pre-mixed masala. No synthetic flavourings.<\/div>
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    • Dal soaked 4\u20136 hours depending on variety<\/li>
    • Stone-ground batter \u2014 preserves natural starch structure<\/li>
    • 11-spice proprietary Odia masala blend, measured by hand<\/li>
    • Salt added at natural sea salt grade only<\/li><\/ul><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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      Blending \u00b7 Stone-Ground<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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      Hand Rolling \u00b7 Traditional<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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      03<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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      Hand Rolling<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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      No Machine Touches Our Papads at This Stage<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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      Our trained rollers \u2014 many trained by papad-making families from Cuttack \u2014 roll each papad by hand to the exact right thinness. This is the step that machines cannot replicate: the slight variation in pressure that gives each papad its unique texture, the way the edges feather and crisp differently than the centre.<\/div>
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      • Each papad hand-rolled to 2\u20133mm thickness<\/li>
      • Rollers trained to traditional Odia papad-making standards<\/li>
      • Round shape achieved by consistent hand pressure \u2014 not a cutter<\/li>
      • Hygienic food-safe work environment, fully gloved<\/li><\/ul><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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        04<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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        Sun Drying<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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        Three Days Under Odisha's Open Sky<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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        This is the Uzano difference. Freshly rolled papads are laid on food-grade mesh racks and placed under Odisha’s sun for a minimum of three days \u2014 turned twice daily. The slow solar drying removes moisture evenly, concentrates flavour compounds, and creates the distinctive crispiness that chemical drying simply cannot achieve.<\/div>
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        • Minimum 72 hours of sun exposure \u2014 no exceptions<\/li>
        • Food-grade stainless mesh racks \u2014 no direct ground contact<\/li>
        • Turned every 12 hours for even drying on both sides<\/li>
        • Weather-monitored: overcast days add to the count, not replace<\/li>
        • Final moisture content tested before moving to packing<\/li><\/ul><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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          3-Day Sun Drying \u00b7 Bhubaneswar<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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          3-Day Sun Drying \u00b7 Bhubaneswar<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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          Packing \u00b7 Hygienic Facility<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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          05<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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          Packing & Dispatch<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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          Sealed for Freshness, Labelled for Honesty<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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          Sun-dried papads pass a visual quality inspection before entering our fully enclosed packing room. They are batch-weighed and sealed in food-grade laminated packaging with nitrogen flushing to extend shelf life without preservatives. Every pack carries full FSSAI details, ingredients, nutritional info and manufacturing date.<\/div>
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          • Nitrogen-flushed packaging \u2014 no artificial preservatives needed<\/li>
          • Full FSSAI labelling \u2014 every ingredient listed, no hidden additives<\/li>
          • Batch coding for traceability from farm to shelf<\/li>
          • 12-month shelf life at room temperature \u2014 tested<\/li>
          • Dispatched within 24 hours of packing for retail freshness<\/li><\/ul><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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            Quality & Certifications<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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            Certified, Tested &\nTrusted<\/i><\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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            \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tFSSAI Licensed\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h6>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

            \n\t\t\t\t\t\tFood Safety & Standards Authority of India certified facility. Lic. No. XXXXXXXXXXXXXXX\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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            \n\t\t\t\t\t\tNo BHA, BHT, sodium benzoate or any artificial preservative. Extended shelf life through sun-drying and nitrogen packaging only\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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            \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tBatch Lab Testing\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h6>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

            \n\t\t\t\t\t\tEvery raw material batch tested at NABL-accredited labs for moisture, protein content, microbial load and heavy metals\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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            \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tHygienic Facility\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h6>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

            \n\t\t\t\t\t\tFully enclosed packing room. Food-safe equipment throughout. Workers trained in FSSAI hygiene protocols\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t

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            \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tTraceable Sourcing\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h6>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

            \n\t\t\t\t\t\tEvery batch traceable from farm to shelf via our batch coding system. Full supply chain visibility on request\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

            Home \u2726 Manufacturing \u2726 Bhubaneswar \u00b7FSSAI Certified Facility \u2726 Tradition in Every Step A transparent look into how Uzano Foods makes its papads \u2014 five steps, zero shortcuts, the same process as it has always been. Why Process Matters A Machine Can Roll a Papad. Only Sun Can Cure It. The difference between a factory […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_joinchat":[],"footnotes":""},"class_list":["post-886","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/uzanofoods.com\/index.php\/wp-json\/wp\/v2\/pages\/886","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/uzanofoods.com\/index.php\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/uzanofoods.com\/index.php\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/uzanofoods.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/uzanofoods.com\/index.php\/wp-json\/wp\/v2\/comments?post=886"}],"version-history":[{"count":79,"href":"https:\/\/uzanofoods.com\/index.php\/wp-json\/wp\/v2\/pages\/886\/revisions"}],"predecessor-version":[{"id":1329,"href":"https:\/\/uzanofoods.com\/index.php\/wp-json\/wp\/v2\/pages\/886\/revisions\/1329"}],"wp:attachment":[{"href":"https:\/\/uzanofoods.com\/index.php\/wp-json\/wp\/v2\/media?parent=886"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}